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Blast-furnace cooling · LeanCarb™ decarbonization · A Pirson Group company

Making the difference.

Decarbonization without demolition. For iron and steel.

Engineered cooling, patented repair solutions and the LeanCarb™ decarbonization suite — supplied to the blast furnaces that power Europe's primary-steel route. A Pirson Group company.

NEW 6 May 2026 · Pittsburgh AISTech 2026 — Fernand Didelon on plasma-assisted H₂-rich injection, cutting BF CO₂ by more than 300 kg/t
Esch-Belval · Luxembourg Scroll
A Pirson Group company — blast-furnace ironmaking, Luxembourg
EST. 2023
Esch-Belval, Luxembourg
RCS B280851
Phoenix Technologies S.A.
PIRSON GROUP
Parent company · est. 1970s
Products

Engineered cooling for the blast furnace.

Copper staves, cast-iron staves, cigar coolers and patented repair solutions — designed, modelled and supplied by Phoenix.

01 · Anti-wear

Copper staves

High-performance copper staves engineered for belly and bosh zones, with anti-wear geometry optimised by CFD.

02 · Stack & lower-shaft

Cast iron staves

Cast-iron stave bodies with integrated cooling channels for stack and lower-shaft zones — campaign-life proven at major European BFs.

03 · Targeted cooling

Cigar coolers

Compact tubular coolers for local heat removal — designed to bridge damaged zones and extend the campaign without a full reline.

04 · Damaged-stave solution

Custom repair

A patented in-situ repair cooler for damaged staves — reversible, installable during short stops, and already deployed on major reference BFs.

References

Installed across the European and global primary-steel route.

A partial list of operators where Phoenix technologies or engineering have been deployed. Specific scope — staves, LeanCarb, engineering, EPCM — varies by site and is validated on request.

Client logo usage pending final validation. Contact us for the mandate-level reference list.

ArcelorMittal
Dunkerque (FR)Gent (BE)Fos-sur-Mer (FR)Hazira (IN)
thyssenkrupp Steel Europe
Schwelgern (DE)
Saarstahl · Dillinger · ROGESA
Dillingen BF4 & BF5 (DE)Völklingen (DE)
SSAB
Luleå (SE)Raahe (FI)
Salzgitter
Salzgitter (DE)
LeanCarb™ · Decarbonization suite

Three levers. One blast furnace.

The LeanCarb™ product line targets CO₂ reduction at existing blast furnaces — retrofitting hardware, not replacing the route.

01

Hot blast booster

Delivered with LuxPlasma

Air-plasma torch between cowpers and bustle pipe. Recovers lost hot-blast temperature on aging stoves, substitutes natural gas or coke-oven gas with renewable electricity.

  • Recovers nominal hot-blast temperature of aging stoves
  • +10 °C hot blast ≈ −1 kg coke per tHM
  • Scope 1 CO₂ cut at the stoves
02 AISTech 2026

Injection

Plasma + H₂-rich fuel at tuyeres

Smart combination of plasma power and hydrogen-rich auxiliary fuel injected at the tuyeres. Reversible retrofit that pushes the H₂-injection limits set by the BF heat balance.

  • Up to 20% CO₂ reduction — more than 300 kg/t vs. conventional PCI
  • Reversible, no major changes at the BF
  • Flexibility to use cheap renewable electricity when available
03 Under development

TGR

Top-Gas Recycling

Blast-furnace Top-Gas Recycling solution — capturing, cleaning and reinjecting top gas as reducing agent. R&D stage.

  • Closes the carbon loop at the furnace
  • Combines with plasma superheating
  • Under development
Decarbonation · LuxPlasma

The blast furnace is not yesterday's technology. It is the backbone of the transition.

Phoenix Technologies — a Pirson Group company — and Europlasma have formed LuxPlasma, a Luxembourg 50/50 joint venture to produce plasma torches (TAP) for the steel industry — modernising existing blast furnaces rather than swapping the technology.

−15–20%
CO₂ emissions vs. conventional BF
with decarbonised electricity
4 MW
Plasma torch model
new high-power unit from Europlasma
~100
Torches / year capacity
from 2026, Luxembourg site
50 / 50
Joint venture
Phoenix Technologies · Europlasma

How it works — TAPs inject very-high-temperature gas directly into the furnace, reducing coke-oven gas usage and, by cracking emitted CO₂, recycling it as a reducing agent. Early commercial interest is already reported across Europe and Brazil.

Energy balance & top-gas recovery
PCI optimisation & biomass injection
BF / DRI / EAF route integration
EPCM services

From pre-feasibility to first tap.

Four phases, delivered as a single continuous engagement or as targeted interventions.

  1. 01

    Initial assessment

    Pre-feasibility, process review and technology selection for BF and BF–BOF routes.

  2. 02

    Engineering

    Basic and detailed engineering across refractory, hot-metal handling, gas cleaning, stoves.

  3. 03

    Procurement & construction

    Vendor selection, contracting, construction management and site coordination.

  4. 04

    Execution support

    On-site ramp-up, commissioning and performance verification through first campaign.

Technical consultancy

Four pillars of the BF–BOF route.

Not a matrix of services — four questions your production team asks, and how we answer them.

01

Expertise & experience

Seasoned engineers with decades of BF and BOF operations. Every challenge on the production route, we have seen before.

Read more
02

Industry transformation

The industry moves toward cleaner routes — the blast furnace stays central. We engineer that continuity.

Read more
03

Performance optimization

We lift productivity, extend campaign life, and deliver targeted repairs that keep the hearth alive.

Read more
04

Sustainability & CO₂

Efficiency first, fuel-substitution next. Measurable reductions in CO₂ per tonne of hot metal.

Read more
Leadership

Three principals. Decades of blast-furnace practice.

Chief Executive Officer

Nicolas Mousel

Sales · Project management · Plant & equipment

Electro-mechanical engineer (University of Liège, aerospace technologies and industrial management). Almost thirty years designing, selling and executing plant and equipment projects for the global iron and steel industry.

Chief Technology Officer

Nicolas Maggioli

BF cooling systems · Monitoring · Maintenance patents

Mechanical engineer (Arts & Métiers, Metz — MSc Georgia Institute of Technology). Twenty years designing blast-furnace ironmaking plants, with multiple patents in BF monitoring systems and maintenance methods.

Senior Expert

Fernand Didelon

Decarbonization strategy · BF process

Materials & Chemical Engineer (École des Mines de Nancy). Blast-furnace process engineer since 1991, former Senior Technical Expert at Paul Wurth / SMS group. Supports steel plants in performance optimization and decarbonization strategy.

The bench Senior engineers · On mandate worldwide

Bob Peters

Senior Sales · Project Manager
Commercial · PM

Commercial lead and project manager. Twenty years bridging plant, vendors and owner teams across BF–BOF mandates.

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Emilie Zeiter

Project Manager
Owner's engineer

Owner's-engineer mandates end to end. Scope, schedule, vendors and interface management on relining programs.

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Gérard Hoffmann

Senior Designer Engineer
Mech · Structural

Mechanical and structural design for BF plant, stoves, casthouse and gas-cleaning systems.

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Laurent Pasinetti

E&IC Engineer
E&IC · HV · DCS

Electrical, instrumentation and control for BF retrofits — from HV distribution to DCS migration.

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Damien Meyer

E&IC Engineer
Instr. · PLC

Instrumentation, PLC and automation — hot-metal handling, top-charging, stoves and gas cleaning.

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Mondher Bouteraa

Process Engineer
Process · PCI · H₂

Ironmaking process: burden, PCI, natural-gas and hydrogen-ready injection, energy-balance modelling.

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Valérie Martin

Administrative Assistant
Ops · Contracts

Back-office, contracts, travel and client coordination — the operational backbone of every mandate.

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